IT/OT and Automation Integration

At PharmaX, we excel in delivering tailored automation solutions specifically designed for the pharmaceutical industry’s unique requirements. Our areas of expertise include SCADA (Supervisory Control and Data Acquisition), DCS (Distributed Control System), HMI (Human Machine Interface), sophisticated Data Analysis, PLC (Programmable Logic Controllers), and comprehensive communications infrastructure. Our mission is to boost your operational effectiveness, ensure strict adherence to regulatory standards, and offer real-time process control and monitoring.

SCADA Systems for Enhanced Control

Our custom SCADA solutions provide exceptional management and observation capabilities for pharmaceutical manufacturing processes. These systems are vital for upholding the rigorous quality controls necessary in this sector. With real-time data gathering, intuitive process visualization, and automated alert systems, our SCADA services ensure a smooth production flow and quick adaptation to any operational changes.

Data Analysis for Informed Decision-Making

In the field of data analytics, we enable pharmaceutical companies to harness the power of their data for better decision-making. Our services facilitate a deep analysis of production data, leading to insights that can streamline processes, reduce inefficiencies, and improve product quality. This approach is crucial in an industry where precision and thoroughness are key.

Reliable PLC Systems

Our PLC systems are the foundation of automated processes in pharmaceutical manufacturing. With the ability to work with different PLC brands, we are able to integrate our systems into existing lines or create a new bespoke system, choosing the best option according to your needs. Engineered for both reliability and versatility, our PLCs ensure consistent and efficient machinery operation. We customize these systems to fit each facility’s specific needs, providing seamless integration with your existing infrastructure.

Robust Communications Systems

Strong communication networks are essential in today’s interconnected pharmaceutical manufacturing landscape. Working with most known communication protocols such as Ethernet/IP, Profinet, Profibus, Modbus, OPC DA, OPC UA…. gives us the opportunity to create versatile projects. We provide solutions that ensure efficient data exchange between various systems and departments, fostering a harmonious and effective operation. From direct machine communication to integration with larger corporate systems, we offer the necessary communication support for modern pharmaceutical manufacturing.

Implementation and Comprehensive Validation

Implementing automation in pharmaceutical environments requires precision and expertise. Our team collaborates closely with clients to ensure that the integration of SCADA, PLC, and communication systems aligns with their specific needs. Post-implementation, we undertake thorough validation processes to ensure that all systems operate within the required standards and adhere to industry regulations.

Industry 4.0 Integration

Embrace the future of manufacturing with our Industry 4.0 integration services. We enable the seamless connection and communication of your entire production ecosystem, from machinery to data analytics, fostering real-time insights and decision-making helping transform your facility into a smart pharmaceutical manufacturing hub.

Success

stories

Integration Workshops
Services Provided
  • Setup master data to replicate production system
  • Configure MSI interface for testing during workshop
  • Creation of testing MBR to easily reproduce testing scenarios
  • Setup of SOAP interface for material handling messaged
  • Coordination with machine vendor and middleware software providers
  • On Site support for Integration workshops
Value Added
  • Identify issues before machine is validated
  • Entire communication chain is tested leaving no unknows or assumptions
  • Reduced deviations at FAT and SAT
  • Provides machine vendor opportunity to test PAS-X connection at their site

Contact

Us

Get in touch with our experts if you need assistance or consultation.